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Industrial radio remote controller
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Safety Considerations
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Table of Contents
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Part One. Operator's Manual
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Chapter 1. Warranty
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Warranty
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Warranty Period
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Excluded Items
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Remarks
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Chapter 2. Precautions of Operation
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Attention
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Precautions
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Procedures of Emergency
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Standard Accessories
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Optional Accessories
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Chapter 4. How to Start
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Operation
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Chapter 5. Routine Inspection and Troubleshooting
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Routine Inspection
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Fault Detection
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LED Indication and Troubleshooting
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Fast Flashing Red Light
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Slow Flashing Red Light
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Constant Red Light
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Part Two. Technician's Manual
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Chapter 1. General Characteristic
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General Specifications
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Transmitter Specifications
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Receiver Specifications
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Chapter 2. Installation and Function Setting
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Precautions During Installation
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Transmitter Installation Instructions
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Receiver Installation Instructions
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Preparation for Installation
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Receiver Installation Order
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Receiver Wiring Diagram
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Receiver Power Transformer Voltage Selection and Conversion
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Function Setting
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Chapter 3. Software and Copy Functions
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F21-E2 Software Installation
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How to Start F21-E2 Program
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How to Operate F21-E2 Program
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Chapter 4. Rapid E-Card Copy Functions
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Steps of E-Card Copy Procedure
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- 2 Chapter 2. Installation and Function Setting
- 3 Transmitter Installation Instructions
- 4 Receiver Installation Instructions
- 5 Receiver Wiring Diagram
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F21-E2
Industrial Radio Remote Controller
Installation & Operation Manual
Lee's Hi-tech Enterprise. Co., Ltd
2012.1.5
Table ofContents
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Table of Contents
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Summary of Contents for Telecrane F21-E2
- Page 1 F21-E2 Industrial Radio Remote Controller Installation & Operation Manual Lee’s Hi-tech Enterprise. Co., Ltd 2012.1.5...
- Page 2 Preface Thank you for choosing Telecrane F21-E2 industrial radio remote controller. This manual is used as a reference of F21-E2 remote. There are two parts for different users, operator and technician. To avoid any unexpected machine or person accident or harm occurs, before installation, start-up, and operation, please read carefully through the manual and follow the regulation and, requirement.
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Page 3: Safety Considerations
Safety Considerations This product and related documentation must be reviewed to familiarize with safety markings and instructions before operation. Safety Symbols The following symbols may be found on the remote control or throughout the remote control’s documentation. Refer to Manual When product is marked with this symbol refer to instruction manual for additional information. -
Page 4: Table Of Contents
3-1 Standard accessories ..................7 3-2 Optional accessories ..................7 CHAPTER 4. HOW TO START................... 8 4-1 F21-E2 transmitter & receiver deployment ........... 8 4-2 Operation ......................8 CHAPTER 5. ROUTINE INSPECTION AND TROUBLESHOOTING....9 5-1 Routine inspection ..................9 5-2 Fault Detection .................... - Page 5 4-2 Multiple e-Card copy procedure ..............19 ANNEX: GLOSSARY OF FUNCTION SETTING ............. 20...
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Page 6: Part One. Operator's Manual
This equipment is warranted against defects in material and manufacturing for a period of one year from the date of shipment. During the warranty period, TELECRANE is responsible for necessary repairs as long as the product can be proved to be defective. -
Page 7: Chapter 2. Precautions Of Operation
2-2 Precautions ◎ Operating in an industrial facility is relatively dangerous; therefore, operator must have taken the adequate trainings in using F21-E2 system. ◎ Those who operate the machine should be healthy and have good... -
Page 8: Procedures Of Emergency
◎ Although the F21-E2 transmitter is so durable and resistant for the fluctuating temperature, care still need be taken to prevent it from the severe impact or pressure. ◎ During operation, if the power supply of the transmitter’s batteries is insufficient, the transmitter will send out EMS signal first to de- energize all of motion relays inside the receiver to stop crane’s... -
CHAPTER 3. STANDARD & OPTIONAL ACCESSORIES 3-1 Standard accessories Please check out there are one transmitter and one receiver inside the carton. 3-2 Optional accessories F21-E2 Software CD & USB cable.
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Page 10: Chapter 4. How To Start
CHAPTER 4. HOW TO START 4-1 F21-E2 transmitter & receiver deployment Emergency STOP pushbutton LED Indicator Receiver wiring diagram Motion pushbutton Rotary KEY switch 4-2 Operation 4-2-1 Pre-inspection 1. There are two e-cards for both transmitter and receiver. Please make sure the e-card is right on its position. -
Page 11: Chapter 5. Routine Inspection And Troubleshooting
Fault Detection F21-E2 is equipped with simple fault detection mechanism. While start and during the operation, fault detection mechanism will indicate the faulty signals if any malfunction is detected. Operator must understand the faulty signals and notify the maintenance personnel. -
Page 12: Slow Flashing Red Light
Make sure the transmitter back to normal stage. Please re-run the boot process again. 5-3-2 Slow flashing red light The batteries are running out, please install new ones. 5-3-3 Constant red light Please check out the e-card is on its position or not. -
Page 13: Part Two. Technician's Manual
PART TWO. TECHNICIAN’S MANUAL CHAPTER 1. GENERAL CHARACTERISTIC 1-1 General Specifications Operation Range：Up to 100 Meters Temperature Range：-40℃ 〜 +85℃ ID code：43 hundred million sets(32 bits, set by factory, never repeated) Hamming Distance ≧4 1-2 Transmitter Specifications ... -
Page 14: Transmitter Installation Instructions
Prior to installation, please check out the security equipment of the crane, and crane must be in normal working condition. Make sure you are fully understanding the crane circuits and power distribution as well as the function setting of remote controller (with relay output), to avoid incorrect wiring. -
Page 15: Receiver Wiring Diagram
2-3-3 Receiver wiring diagram 2-4 Receiver power transformer voltage selection and conversion F21-E2 receiver provides with 5 kinds of Transformer (24V/48 VAC、 48/110 VAC、48/220 VAC、110V/220 VAC、220V/380 VAC) that allows user to choose based on the power input on site and the... -
Page 16: Function Setting
Please refer to the Software Function Setting in Chapter 3, next chapter. Note: Through the USB cable, F21-E2 PC software can easily read/write the e-Card of transmitter or receiver. If you just need to copy the e- Card, the transmitter will also provide easy, quick copy function as well. -
Page 17: Chapter 3. Software And Copy Functions
CHAPTER 3. SOFTWARE AND COPY FUNCTIONS 3-1 F21-E2 Software Installation Insert F21-E2 CD-ROM, the installation program will be executed automatically. Press the “F21-E2 SETUP” icon and continue the installation. Press "OK" button Press "Continue" button installation procedure F21-E2 software program is completed. -
Page 18: How To Operate F21-E2 Program
Pick up the e-Card from transmitter or receiver, and put into the slot at the side of USB cable. F21-E2 program will automatically select the correct COM port. Note: make sure that your computer has installed USB DRIVER, if not installed, please go back to the F21-E2 software installation, and choose USB DRIVER INSTALL. - Page 19 3-3-3 Change pushbutton function setting a) Read data setting from e-Card. b) From main (Function-Setting) page, click on any button you would like to program. The pushbutton function table will drop down immediately. c) Select any function block from the list. d) To change the other pushbutton function setting, please repeat steps b) and c).
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Page 20: Chapter 4. Rapid E-Card Copy Functions
3-3-8 Exit F21-E2 Program To close the program, press the exit key. CHAPTER 4. RAPID E-CARD COPY FUNCTIONS Except the steps listed in the Chapter 3, you may use F21-E2 PC software to copy e-Card, F21-E2 transmitter also provides easy, quick copy feature. - Page 21 Keep the top two buttons, press and hold. c) Turn the rotary switch (KEY) to ON position。 At this moment, the LED power indicator shows: green / red blinking. It means the transmitter has completed the e-Card reading procedure.
- Page 22 ANNEX: GLOSSARY OF FUNCTION SETTING Explanation Function setting Function The relative relay is "ON" when the pushbutton is pressed Normal and held; and relay is “off” when the pushbutton is released. Maintained function: the relay is operated by pressing and releasing. Press the pushbutton and release once for Toggle "on";...
- Page 23 It is suitable for accelerative operation only in order to prevent the cranes directly runs to highest speed to damage the motor. Through the software setting, F21-E2 remote controller Two speed allows to use A and B two single-speed buttons to Control proceed two-speed simulation control.
- Page 24 Explanation Function setting Function To release this function, just turn to "START" pushbutton again. (When “Toggle Inching” is chosen.) “Inching time” can be set from 0.01~2.0 seconds. This function is used to operate crane with short and precise movement (e.g. accurate position). “Inching Time” is the Inching time same as the working time for the relative relay that is controlled by executing “Inching”...
- Page 25 Explanation Function setting Function ON. As long as the correct signal received again, remote can be operated without rebooting. When you select "Power-Off" (Shutdown), it means that the Main relay will be OFF (non-conducting). You will need to reboot the remote system to continue operating. This function will be activated only if the range exceeds the maximum remote control distances or the remote has been disturbed more than 0.5 seconds...
